HenanXunyuanGlassCo.,Ltd.fabricatessmall-radiusshapedtemperedglassforarchitecturalandshopfrontprojects.Bentglassfromaminimumradiusof300mm;shapedbentglassfrom350mm.Thicknessrange5–19mm.Wehandleradiuscorners,U-shapedunitsandmulti-arcsegments,within-houseshapingandtemperinglinesandfullin-houseprocessingfromshopdrawingtofinishedunit.
1.Whatwemake
Small-radiusshapedtemperedglass,radiuscornerglass,U-shapedbentglass,multi-arcbentglass,andbentglassunitslaminatedorinsulatingwhererequired.
2.Whytightradiifailelsewhere
Tightradiiconcentratestress.Wherecurvaturevariessharplyacrossthesurface,therapidcoolingstageoftemperingcoolsdifferentzonesatdifferentrates,andtheresultingstresspatternisuneven.Lineswithoutzone-controlledcoolingendupdecliningtheworkorproducingpanelsthatcannotbeassembled.
Whatwedo.Thecurvaturemapissplitintozonesbyrateofcurvaturechange.Heatingtemperatureandquenchpressurearesetseparatelyfortheflat-to-gentlesectionsandthesteepsidesections,sostressislevelledacrossthesurface.*Thishappensatthetemperingstage.*Whatyougain:thedesignintentcanbebuiltasdrawn,withoutredesigningthecornerintosmallflatpieces.
3.Curvatureverificationbeforequotation
Reworkinshapedbentglassusuallystartsbeforeproduction.Acomponentmissingonedimension—radius,chordorarclength—cannotbeprogrammed,anddrawingsgobackandforth,delayingsitestart.
Whatwedo.Shopdrawingsareissuedwithin24hoursofreceivingaCADfileoraphysicalsample,atnocharge.Anymissingdimensionislistedinonegoratherthanraisedpiecebypiece.*Thishappensatthedetailingstage.*Whatyougain:sitestartisnotheldupbydrawingcycles.
4.Quotingthatholds
Shapedbentglasshasanarrowformingandtemperingwindow.Aquotationbuiltonidealyieldwillriseoncetheactualbatchruns.Weabsorbthatriskinproductioninstead:temperingzoneparametersandformingtemperaturearere-setfortheactualcurvatureofeachorder,andthefirstunitofeverybatchischeckedandreleasedbeforevolumeproductionstarts.Pricingisbysquaremetrewithaprocessing-difficultyfactor,sothedifficultyisvisibleonthequotation.
5.Batchconsistency
Wherepanelsdifferslightlyincurvature,on-sitefittingfails—somepanelssitflush,othersleaveagapandareforcedintoplace.Consistencydependsonmouldfit,temperatureanddwelltime,pluscompensationforcurvaturespringbackafterquenching.Curvatureverification,per-orderparametersetting,first-unitreleaseandin-processsamplingrunthroughtheentirebatch.
6.Delivery
Packingisbuilttothearcprofilewithmatchedsupports.Liftingguidanceisprovidedforsiteteams.Detailingandload-pathcoordinationareavailableonrequest.
Sendyourdrawingsforafeasibilitycheckandquotation:www.xunyuanglass.com